Aug 17, 2012

in through the out door

Between the sunroom and living room is a doorway.  The door was removed years ago to finish plastering both rooms. This spring it was returned to it’s former place.  What a job!  This is an old-fashioned (at least 50 years old), exterior, wooden, security door.  It is 2 inches thick with steel re-enforced windows - a chunk - and, as far as I can tell, nearly indestructible. It has lived outside for 2 years exposed to the elements with zero negative effects - a tough door.

As with so many other things in the cabin, there were issues.  My dad found this door somewhere at some point in the 70's (he didn’t buy it) and built the doorway around it.  But not in a normal way.  The doorway is formed from boards of various dimensions.  Each side is different.  No stops for the door were installed.  The old hinges were huge and extended out from the doorway.  There was no doorknob, just a hasp screwed haphazardly onto a board and a combination lock hooked through it for closure.

Paul and I wrestled the door back into place.  It did have to be cut down a bit to make room for the mosaic in the doorway (see previous post).  Otherwise, it seemed to fit, but those hinges were still a problem. I had bought a variety of door hinges in the hopes that something would work better (i.e. normally), but because of the way the doorway was constructed, there was no way to use any of them.  Back to the ginormous old ones.  An additional problem was that the adobe+plaster behind the doorway would crumble (and fall away) whenever normal wood screws were used.  The screws were quite hefty to hold such a massive door and were about 3" long. Poor Paul had to use a hacksaw to cut 15 screws shorter.

In the end, the door is pretty much the same as it was before.  Sigh.  Because the doorway isn't plumb, I don't want to hassle with attempting installation of doorknob hardware.  I'll probably use a ball latch that will catch as the door swings.  I plan to paint the sunroom side red (matching the lockers opposite) and the living room side a pale blue-grey.  As it is now, the aged white side doesn't have an elegant shabby chic look, more like a dirty, battered one.  Stay tuned for an update on the painting - perhaps occuring soon!

Aug 3, 2012

Sometimes a little grey is good

When facing the kitchen shelves with aged wood, I didn’t want to fuss with mitered joints.  I didn’t think it was necessary.  A small detail however, is that a lapped joint shows a bit of clean, non-aged wood right at eye level.  What to do?

I remembered reading about aging wood using tea, vinegar, and rusty nails.  Having all those items at hand in the cabin, I set to work.  At the time I couldn’t remember the proper order of treatments, and I don’t know if it really matters.  The basic concept (familiar to anyone who works with natural dyes) is mixing tannins with iron to create a black pigment.  On wood, the color is grey and it really does match aged wood.  The surface texture will differ, but for a tiny bit of wood, at an edge, this is a great technique.

In the photo above, you can see the effects of two applications on one half of an aged wood scrap; I used one application for my shelf. I also treated the top and bottom surfaces of the shelves (1/4" plywood).  The surfaces are a smooth grey and match the color of the edge closely enough that the entire shelf seems like one very thick board.

I’ve found a recipe online similar to the one I recall from the past.  If you try the technique, play around with the number of applications of each solution to get the intensity of grey you need.  There is a strong vinegar smell while the wood is moist, but disappears when dried.  The solutions are relatively safe, but even so, I wouldn’t leave them around kids or pets; they can be safely poured down the sink when you are finished.